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Teile der 100-PS-Wasserstrahl-Verstärkerpumpe

100HP-Verstärkerbaugruppe

Advantages of 100HP waterjet intensifier pump for cutting car interiors

Using a 100HP waterjet intensifier pump to cut car interiors can bring the following advantages:

High power and large flow:

The 100HP high-power water cutting booster pump can provide higher cutting speed and greater cutting force. This is very advantageous for cutting various materials in car interiors such as plastic, leather, fabric, etc.

High-Precision Cutting:

Waterjet cutting technology is known for its high precision. The water flow generated by the water cutting booster pump can be injected into the material at high speed through a special nozzle to achieve precise cutting. This is useful for parts or details that require fine cutting of car interiors.

No heat-affected zone:

Compared to traditional thermal cutting methods such as laser cutting or flame cutting, water cutting is a cold cutting technology. The water flow of water cutting does not generate heat during the cutting process, so it will not cause thermal deformation or melting of the material. This makes waterjet cutting ideal for cutting temperature-sensitive materials like automotive interiors.

Non-toxic and pollution-free:

Water cutting does not require the use of harmful chemicals or additives, only clean water is used for cutting. This makes water cutting environmentally friendly and non-toxic, causing no pollution to operators or the environment.

Versatility:

Waterjet technology can cut a variety of materials, including metal, plastic, natural stone, composites, and more. Therefore, the use of 100HP high-flow water cutting booster pump can cope with different types of automotive interior materials, providing wide applicability

72119536HP-Zylinder05120092Backup Ring, 5.25 x 5.50
05144506Keramikkolben10074771O-Ring, 5.25 x 5.50 x .13
72110979Siegelkopfbaugruppe20413955Socket Head Screw, 3/4-16 x 3-1/4
20416445Hydraulikzylinderkopf05130224Proximity Switch, 20-250V AC/DC
05149711HP-Dichtungsbaugruppe95119012Socket Head Screw, 1/4 x 20 x 1
49838220HP Cylinder Nut, HSEC05146576Kolbenbaugruppe
05146584Hydraulische Patronendichtungsbaugruppe05144522Topworks Support
05145099Buchsenhalteflansch05041058Socket Head Screw, 3/8-16 x 2-1/4
72110945Liner, HP Cylinder95688743Lock Washer, .38
10074920O-Ring, 1.75 x .94 x .0910118206O-Ring, 1.31 x 1.56 x .13
80070352Jackbolt, 7/16-20 x 2.3105144183Spacer Assembly, Proximity Switch
05034798Haltering05144191O-Ring, .69 x .88 x .09
05144514Hydraulischer Zylinder05146592Gasket, Topworks Support
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05144530Seal Bushing
10142032Packing Ring
10145431O-Ring
05116140Backup-Ring
10168912O-Ring
05116124O-Ring
05116132U-Cup Seal
80085061Umbausatz

Advantages of 100HP waterjet intensifier SL-V series

The SL-V series is designed with the same convenience and ease of access for maintenance
The hydraulic cylinder head simply bolts to the hydraulic cylinder.

each high pressure assembly can be removed and serviced independently.

and the hydraulic seal cartridge can be quickly replaced as a single unit.
The robust performance and standard features are the result of aggressive development and decades of experience.

  1. Continuous operation at 60,000 psi (4,137 bar) affords faster cutting speeds, resulting in
    lower cost per inch.
  2. The innovative hard seal end cap provides a metal-to-metal seal against the sealing head, totally, eliminating the potential for leaks.
  3. While dramatically increasing seal life. the unique design of the patented HyperLifeTM seal conforms to the cylinder bore. it expands under pressure, creating an absolute seal.
  4. The quick release design of the ceramic plunger greatly simplifies removal and installation.
72110961Siegelkopfkörper05116603Discharge Poppet Valve
72112002Einlass-Tellerventil72106104Button Head Screw, 8-32 x 3/8
05116595Stopfbuchsenmutter05147863Druckfeder
05116579Sitz72110953Tellerhalter
05133335Umbausatz05119839Poppet-Pin
72125203Umbausatz

10189181Ventilkörper
10178697Ventilsitz
20435636Ventilschaft
10188233Backup Ring, Brass
20428052Dichtungsmontage
10189553Actuator Assembly, N/O
BV401184Pneumatischer Zylinder
BV601184Cylinder Head
BV501184Kolben
10187250Backup Ring, SST
10074714O-Ring, 2.44 x 2.6310184760Pneumatic Valve/Actuator Assembly, N/O
10074565O-Ring, 2.25 x 2.3805116017Umbausatz

What’s the other Advantages of 100HP waterjet intensifier SL-V series

1.Each long, slow stroke of the plunger moves more water, while reducing seal and component wear.
2.Comprehensive fault detection and troubleshooting logic monitor crucial pressure, temperature and fluid levels.

3. Warning and shutdown sensors guard against potential equipment damage. Performance options are available at the time of purchase, or as upgrades for existing equipment.

4.The Customer Service Department can provide real time diagnostics.

troubleshooting and data analysis through a modem interface for remote monitoring of the programmable logic controller (PLC).

5.Proportional pressure control allows the operator to select or vary the operating pressure from the control display or remote console.
6.The current operating pressure can be viewed from the control display with an optional pressure transducer.

72122493Verstärkerbaugruppe10078608HP Gland, .56
20413237Dämpferbaugruppe10079580Bushing, HP, .56 x .25
05144837Spacer, Attenuator Bracket05086905Conduit, .63
10079465Tee, HP, .5610078913HP Gland, Anti-Vibration, .38
05131347Ferrule, .50 Hose05112552HP Tube, .25 x 34.0
05112057HP Tube, .56 x 4.9710079705Coupling, HP Bulkhead, .56 x .56
10078525Elbow, HP, .56 x .5695413696Lock Washer, .50
49895642HP Tube, .56 x 9.2595383790Innensechskantschraube
10069326HP Tube, .56 x 4.010079119HP Collar, .56
05145271HP Tube, .56 x 55.1920424324Attenuator Housing
05145297HP Tube, .56 x 4.1895375473Innensechskantschraube
20429847HP Tube, .56 x 16.3495670972Lock Washer, .38
05074661HP Tube, .56 x 4.5995660957Flat Washer, .38
05109939HP Tube, .56 x 10.705103023PED Decal
10079457Bushing, HP, .56 x .3810078715HP Collar, .38
10094704HP Tube, .38 x 3.049898729Flat Washer, M12
20429831High Pressure Piping10184760Pneumatic Valve/Actuator Assembly

05144589Hydraulischer Ram-Kolben
05074380Kolbenhaltestift
05049887Set Screw, Socket
10148757Rückschlagventil
49877509Adhesive
05130216Flacher Sprengring
05146568Backup-Ring
10074821O-Ring
05120118Dichtungsmontage
05120100Lagerring
80085079Umbausatz

Low Pressure Water System

The low pressure water system supplies the cutting water flow to the intensifier. Major system components include the water filter assembly and the booster pump.

05070982Relief Valve, 50-150 psi
49838386Pipe Nipple, .75 x 4.0
10119253Elbow, Pipe, .50 x .50
20413848Low Pressure Manifold,
49833924Low Pressure Manifold
49835804Adapter, Hose/Pipe
72118339Filtergehäusebaugruppe
72121304Cap Nut Gasket
72121296Filter Head Gasket49834716Filter Element, 10 Micron
05135652Rückschlagventil95391322Flat Washer, .25
49833882Adapter, Hose/ORB10083384U-Bolt, .75
95838314Lock Washer05073630Mounting Bracket

100HP waterjet intensifier Hydraulic Power Package

The main hydraulic power circuit supplies the intensifier assembly with the hydraulic oil required to produce high pressure water. High pressure cutting water is generated from the oil pressure in the hydraulic cylinder.
System components include the electric motor, hydraulic pump, 4-way directional control valve and the hydraulic manifold. The manifold houses the high and low pressure control valves, hydraulic gauge, two pressure solenoid valve and the main system relief valve. The system relief valve monitors hydraulic oil pressure and provides system protection by limiting excess pressure.

80076458Motor/Pump Assembly, 100 HP
05103411Adapter, Water Pump10091510Arrow Decal
95572897Hex Head Screw20437206Wegeventil
95838314Lock Washer, .2595055059Innensechskantschraube
49836778Water Pump, Vane72111838Manifold, Pilot
49835754Pressure Gauge, 0-5000 psi10069581Lock Washer, .25
05103429Shaft Spline10144376Socket Head Screw,
80081733Relief Valve, 205 Bar72111986Überdruckventil
80079684Adapter, FSOR/ORB, 1.0 x .7510187060Überdruckventil
05103395Shaft Coupling05055017Plug, ORB, .13
95688750Lock Washer, .5010185585Solenoid Valve
95750394Lock Washer, .3810144749Adapter, JIC/ORB, .25 x .25
05041033Socket Head Screw, 3/8-16/3 x 1-1/410142644Adapter, JIC/ORB, .25 x .25
80086192Adapter, JIC/ORB

100HP waterjet intensifer motor/pump Assembly

When the flexible coupling fails, the pump shaft will not turn and pressure will not be created.
Typically, failure will be sudden, without any warning signs.
The electric motor and hydraulic pump are mounted in tandem on all SL-V models. Although the configuration is the same, the motor, pump, mountings, connections and components vary slightly according to horsepower. The procedure for replacing the flexible coupling is the same for all models.

80076458Motor/Pump Assembly05103254Vibration Isolation Mount
10075877Hex Head Screw05103247Innensechskantschraube
95688735Lock Washer95688750Lock Washer
05103205Motor Mount49882087O-Ring
80076581Electric Motor05112727O-Ring
10066256Hex Head Screw05085758Adapter, ORB/JIC, .38 x .25
80076656Flange, Motor/Pump Adapter10091163Adapter, JIC/ORB, .75 x .75
05103239Piston Pump10118057Plug, ORB, .75
10192961Innensechskantschraube10099760Adapter, JIC/ORB, 1.25 x 1.25
10069763Flat Washer, .5005139639Bushing, ORB, M14 x .25
72112043Manifold Assembly80076664Coupling, Pump Shaft
10151470Adapter, ORB/JIC80076649Flexible Drive Insert
05091301Gear Pump, Hydraulic95055034Innensechskantschraube
95013694Socket Head Screw, 5/8-11 x 1-3/480076672Coupling, Motor Shaft

Hydraulic Manifold Assembly 72112043

72112035Hydraulikverteiler
10187417O-Ring
05071055Plug, ORB, .75
05103189Rückschlagventil
49876089Adapter, JIC/ORB, .25 x .25
49889769Plug, ORB, .25

The 100HP waterjet intensifier SL-V Plus series combines all the unique capabilities and advantages of waterjet cutting systems with the reliability, ease of operation and service support .
With 30, 50, 60 and 100 horsepower single and redundant models, the SL-V series accommodates
a wide range of applications. From small, single head requirements to high volume production
requiring multi-head systems; from intricate detailed cutting, to rapid hole drilling; from titanium
to produce, the SL-V series provides the solution.

Hydraulic Hose Connections 05142351

05106950Hydraulic Hose Assembly05112750Hydraulic Hose Assembly
05106968Hydraulic Hose Assembly05051214Hydraulic Hose Assembly
05106976Hydraulic Hose Assembly80079809Adapter, FSOR/ORB,
20419045Hose Clamp80079536Hydraulic Hose Assembly
10079754Radiator Hose80085889Hydraulic Hose Assembly
49872245Split Flange,05061163Hydraulic Hose Assembly
05106984Adapter, Flange/Hose05049713Hydraulic Hose Assembly
20444146Reservoir Weldment05079967Gasket, Oil Sensor
72118430Gasket, Reservoir10170645Adapter, ORB/Pipe, 1.0 x .75
05050026Temperature/Level Switch05079371Adapter, BSPP/JIC, .75 x .75
20451474Level/Temperature Gauge05006291Diffuser, Return Line
05103809Filter Head10142644Adapter, JIC/ORB, .25 x .25
05104187Filter Element10080901Ball Valve
10151470Adapter, ORB/JIC, 1.0 x .7510091163Adapter, JIC/ORB, .75 x .75
05069976Cap, JIC, .7595033619Plug, Pipe, .50
20455107Tee, JIC/ORB.75 x 1.005145966Bracket, Heat Exchanger
05145941Heat Exchanger, Water/Oil95738514Hex Head Screw, 1/2-13 x 1
05060777Elbow, JIC, .75 x .7510069763Flat Washer, .50
95830766Lock Washer, .3120438668Lock Washer, .50
10091858Bulb, Well10082071Pipe Plug, .38, not shown
95829248Hex Head Screw, 5/16-18 x 1
20424011Adapter, JIC/ORB, 1.25 x 1.25

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